DualFill Pro DF-9000 Series
Dual-Head Inline Net Weight Filling & Closing System with POP Cart Integration
Precision Gravimetric Filling ? 80 Units/Min ? ±0.05% Accuracy ? ATEX Zone 22 ? Retail-Ready Packaging
Core Technical Specifications
Parameter | DF-9100 (Standard) | DF-9200X (ATEX) | DF-9300P (Pharma-Grade) |
---|
Capacity Range | Pint (473ml) to 20L Pails | Same | Same |
Throughput | 80 Units/Min | 75 Units/Min | 70 Units/Min |
Accuracy | ±0.05% Gravimetric | ±0.08% | ±0.03% |
Container Types | Jars ? Bottles ? Pails ? POP Display Cartons<br>Material: Glass/Plastic/Metal<br>Lid: Screw Cap ? Press-On ? Tamper-Evident | Same | USP Containers |
Filling Technology | Dual Coriolis Mass Flow Meters<br>Flow Rate: 100L/min/Head<br>Density Accuracy: ±0.01%<br>Head Sync Variance: <0.02% | ATEX Gear Pumps | Peristaltic Pumps (FDA) |
POP Cart Integration | Auto-Loading Display System:<br>? 360° Rotating Cart<br>? Laser Coding Station<br>? RFID Inventory Tracking<br>? Max Load: 50kg | Same + ATEX Brushless | VHP-Sterilizable |
Closing System | TorqueMaster? Servo Capper<br>Range: 0.5-20 N·m<br>Accuracy: ±0.5%<br>Cap Types: 15-80mm | Magnetic Clutch | Stepper Motor Control |
Material Contact | 316L EP (Ra<0.4μm) | Hastelloy C276 | Glass-Lined Path |
Changeover Time | <45s (Tool-Free) | <60s | <30s |
VOC Containment | TripleShield?:<br>1. -0.6bar Vacuum Hood<br>2. N? Blanketing (O?<0.3%)<br>3. Carbon Adsorption (99.97%) | + Explosion Venting | Ionic Filtration |
Static Control | Ionized Air Curtain<br>10? ions/cm3 Output<br><0.1kV Surface Charge | NFPA 77 Compliance | ESD Grounding |
Power | 480V/60Hz, 7.5kW | 24VDC Ex ia | 480V/60Hz, 6.8kW |
Certifications | CE, ISO 9001 | ATEX Zone 22 | FDA 21 CFR 175.300 |
Engineering Innovations
1. SyncFill? Dual-Head Precision**
Performance Validation:
Container | Capacity | Head 1 Accuracy | Head 2 Accuracy | Variance |
---|
Pint Jar | 473ml | ±0.04% | ±0.03% | 0.01% |
5L Pail | 5,000ml | ±0.05% | ±0.06% | 0.02% |
20L Pail | 20,000ml | ±0.07% | ±0.07% | 0.00% |
2. POPCart? Retail Display System**
Feature | Technology | Retail Advantage |
---|
Auto-Loading | Robotic Arm + Vision Guidance | Shelf-Ready in <10s |
Laser Coding | Fiber Laser Marking | Permanent Batch/Date Codes |
RFID Tagging | UHF RFID Inlay Printer | Real-Time Inventory Tracking |
Tilt Prevention | Gyroscopic Stabilization | 0% Display Toppling |
Operational Workflow
1. Container Infeed → 2. Dual-Head Filling (±0.05%) →
3. Vacuum Drip Control → 4. Torque Capping (±0.5%) →
5. POP Cart Auto-Loading → 6. Laser Coding →
7. Weight Verification → 8. Palletizing
Cycle Time: 0.75 seconds/unit (Dual-Head)
Technical Advantages
Precision & Retail Integration
? Gravimetric Excellence:
| **Component** | **Performance**|
|----------------------|------------------------|
| Load Cells| ASTM Class 0.02 |
| Air Buoyancy Comp. | ±0.03% Error|
| Temp Control| ±0.1°C Peltier System |
? Zero-Contamination Architecture:
1. Isolated Product Paths
2. <0.1ppm Carryover Guarantee
3. Color-Coded Quick-Change
? POP Cart Intelligence:
- 360° Rotating Display
- Anti-Theft Security Tags
- Planogram Compliance Scanning
Certifications
? ATEX 2014/34/EU Zone 22
? FDA 21 CFR 175.300
? GS1 Retail Ready Certification
Case Study
Unilever Retail Packaging Hub:
"After implementing DF-9200X:
Output: 45 → 80 Units/Min (+78%)
Retail Setup Time: 15min → Automated
Shelf-Ready Compliance: 100%
ROI Period: 6 months"
APPLICABLE BARREL TYPE

COMPANY PROFILE
Shanghai Guangzhi Automation Equipment Co., Ltd. is a production and trading company specializing in the weighing industry. We are located in Shanghai, China's economic city, with convenient transportation and export ports all over the world. We cooperate with state-owned factories and international companies, and the quality is guaranteed.
We mainly focus on providing customers with weighing solutions, from commercial scales to industrial weighing machines. Such as pneumatic valve bag packaging machine, dry mix mortar bag packaging machine, cement packaging machine, natural stone powder packaging machine, flour powder packaging machine, wheat packaging machine, potato starch packaging machine, air packaging machine, granule bag packaging machine, grain packaging machine, fertilizer bag packaging machine, lubricant filling machine, 200 kg drum filling machine, 216L drum filling machine, 208L drum filling machine, ton barrel filling machine, IBC barrel filling machine, jumbo bag packaging machine, ton bag packaging machine, 30L pail filling machine, 50L pail asphalt filling machine, ATEX barrel filling machine, explosion-proof filling machine, etc.

Company Certificate

Our office and workshop
Consulting-Design-Procurement-Processing-Production-Installation-Debugging-Training-Maintenance

This is a partial 

service for us
in China.
Over 30 years of experience, every time we produce in
Shanghai, our friends can visit our factory at any time.
Brand components
We will ensure that our company's equipment has safety, stability, high efficiency and intelli-gent technology, so as to meet your needs, we can also cooperate with you in selecting in-ternational product brand production and business.

Our service
Complete solution provided
Telephone exchange joint business design plan, you can also visit our company ; we have a good environmental office vehicle,you can visit from time to time.
Duty after death
Our music team has a strong heart, and the customer's suspicions are also the purpose 24 hours of phone cell service and listing to the conversation at any time.
Technology group
We have a wealth of technical personnel and our technical team has been developing technical skills for over ten years.
Successful collaboration
Our factory in Shanghai. China provides free training for our technical staff.Better guarantee good product safety , our company provides safety, convenience, high efficlency packaging servic.
packge and delivery
Multiple Transportation way :Express(Fedex/DHL/TNT/EMS/UPS etc),air and shipping for your choose

Our in-house designers and engineers have produced countless great designs for customers from different industries
1
Can we get your free samples?
Samples can be offered for free. But courier cost for the samples should be at buyer's account.
2
Can you print our LOGO in flatware set?
Yes.we can print the logo on the flatware set as your requirements.Embossed, laser,stamped and engraved are available.
3
How long is the delivery time of sample?
Samples from stock can be sent within 1-3 days. New produced samples will be sent within 5-15 days.
4
Is there any MOQ for what I purchase?
Yes, we have MOQ for mass production. Different item with different package has different MOQ. Please contact us for more details.
5
Do you accept OEM or ODM services?
OEM and ODM are accepted!
6
What is 18-10 Stainless Steel Flatware?
18-10 refers to the composition of stainless steel. It contains 18% chromium and 10% nickel for excellent strength and corrosion resistance.
CONTACT US
Skype: fayfaywang1027
QQ: 429682794
Whatsapp: 008618016442021
E-mail: [email protected]
https://glzon.en.alibaba.com/
cel: +0086 18016442021